I-Rack and Pinion Linear Module iyisisetshenziswa esiwumshini esisekelwe esimisweni segiya kanye nokudluliswa kwamarack ukuze kuzuzwe ukunyakaza okuqondile. Ngokudluliswa kwe-meshing kwamagiya nama-rack, ukunyakaza okujikelezayo kwemoto kuguqulwa ngempumelelo kube ukunyakaza okuqondile.
I-Rack and Pinion Linear Module iyisistimu yokunyakaza eqondile esebenzisa amagiya (Pinion) ukuze axhumane namarack (Irekhi) ukuze adlulise. Ngokushayela amagiya nge-motor ejikelezayo, umthwalo uhamba ngokulandelana eduze kokuqondisa kwe-rack. Inezici ze-stroke enkulu, isivinini esikhulu, nomthwalo ophezulu, futhi isetshenziswa kakhulu emikhakheni efana namathuluzi omshini we-CNC, imigqa yokukhiqiza ezenzakalelayo, ukuhlelwa kwezinto,{2}}ukuphrinta kwe-3D okukhulu, nemishini yasesiteji.
Izingxenye eziyisisekelo zeRakhi kanye nePinion Linear Module
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I-Rack |
Ngokuvamile isakhiwo sezinyo elide eliqondile, eligxilwe kusisekelo noma umzila wesitimela, osebenza "njengethrekhi" yokunyakaza okuqondile. Izinto ezisetshenziswayo ngokuvamile ziyinsimbi ephezulu-eqinile (njengensimbi engu-45, i-alloy steel), futhi indawo engaphezulu iyacishwa ukuze kuthuthukiswe ukumelana nokugqokwa. |
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I-Pinion |
Igiya elincane elixhunywa nge-rack futhi lishayelwa ukuze lizungeziswe yinjini (njenge-servo motor noma i-stepper motor). Amazinyo egiya adinga ukufanisa i-rack (imvamisa iqondile noma i-helical, enamazinyo angama-helical anciphisa umthelela nomsindo). |
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Indlela yokuqondisa |
Ngokuhambisana nokunyakaza kwe-rack rack, iqinisekisa ukushelela kokunyakaza komugqa, ngokuvamile kusetshenziswa ama-lain guide rails (njengamagayidi ebhola, inhlanganisela yesilayidi) ukugwema ukuchezuka. |
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Iyunithi yokushayela |
Kubandakanya injini nesinciphisi (ongakukhetha ukulungisa i-torque nesivinini), amanye amamojula afakwe izifaki khodi ukuze athole impendulo yendawo, enze isilawuli{0}}seluphu esivaliwe. |
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Umzimba wemojuli |
Uhlaka oluxhuma izingxenye ezihlukahlukene, ikakhulukazi ezenziwe nge-aluminium alloy noma insimbi, ukulinganisa isisindo esincane kanye nokuqina kwesakhiwo. |
Izici zokudlulisa zeRakhi ne-Pinion Linear Module
Lapho igiya lizungeza, lishayela irack (noma igiya lihamba endaweni yokubeka engashintshi) ngokusebenzisa i-tooth surface meshing, ikhipha ukunyakaza okuqondile okuqondile, ngokusebenza kahle kokudlulisela phambili (imvamisa engu-85% -95%), futhi ingafinyelela kalula ukushaywa okude kakhulu (amamitha ambalwa ukuya emashumini amamitha, okudlula kude ukushaywa kwezikulufu zebhola) ngokwandisa ubude besigxobo.
Isivinini sokunyakaza siyashesha uma kuqhathaniswa (imvamisa sifika ku-1-5m/s), kodwa ukunemba kokuma kuthintwa ukucaciswa phakathi kwamagiya nama-rack, futhi ngokuvamile siphansi kunaleso samamojula wesikulufi sebhola (ukunemba kokuma ngokuvamile ku-± 0.1mm kuya ku-± 0.5mm, ukunemba kokuma okuphindaphindiwe ngu-± 0.0mm ± 0.05mm mode), ifaneleka kumodi ye-± 0.0mm izimfuneko zokunemba.
Ukuqhathanisa namanye amamojula emigqa
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Izilinganiso zokuqhathanisa |
I-Rack&Pinion |
I-Ball Screw |
Ibhande Lesikhathi |
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Ukuhamba |
Okude kakhulu (kungakwazi ukuhlanganisa ngokungapheli ama-rack) |
Kunomkhawulo (kunqunyelwe ubude besikulufu) |
Lide (ubude bebhande bukhawulelwe futhi lidinga ukucindezelwa) |
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Isivinini |
Phezulu (1-5 m/s) |
Maphakathi (0.5-2 m/s) |
Phezulu (2-10 m/s) |
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Ukumisa ukunemba |
Maphakathi (± 0.1- ± 0.5mm) |
Phezulu (± 0.001- ± 0.05mm) |
Phansi (± 0.1- ± 1mm) |
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Layisha umthamo |
Ukuphakama okumaphakathi (ilungele ukulayishwa kweradial) |
Phezulu (ifanele imithwalo ye-axial) |
Phansi (ikakhulukazi imithwalo elula) |
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Izindleko zesondlo |
Medium (idinga ukugcotshwa okuvamile kwamagiya namarack) |
Okuphezulu (kudinga ukungcoliswa kwezikulufu zokuhola) |
Aphansi (amabhande ajwayele ukugqokwa futhi kulula ukuwashintsha) |
Lapha, kuleli khasi, sethula imodelisngepharamitha yezobuchwepheshe kanje:
Wamukelekile ukuthi ubukele amaphrojekthi amaningi noma uvakashele igalari yethu yevidiyo nge-Youtube: https://www.youtube.com/@tallmanrobotics
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Imodeli No |
I-TMG135CM |
Idatha ye-tMG135CR |
I-TMG170CM |
I-TMG170CR |
TMG220CM |
I-TMG220CR |
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Amandla Ezimoto (W) |
400 |
750 |
750 |
1500 |
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Ukuphindaphinda (mm) |
±0.01/±0.02 |
±0.01/±0.02 |
±0.01/±0.02 |
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Amazinyo eGear |
22 |
32 |
30 |
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I-Gear Pitch |
5 |
5 |
6.666 |
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Isilinganiso sokunciphisa |
1:5 |
1:5 |
1:10 |
1:5 |
1:10 |
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Ukuhola (mm) |
22 |
32 |
16 |
40/20 |
40/20 |
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Isivinini esikhulu(mm/s) |
1100 |
1600 |
800 |
2000/1000 |
2000/1000 |
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Isivinini seMotor 3000(rpm/min) |
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Ubukhulu Layisha |
Ukusheshisa Ukunciphisa |
Okuvundlile |
0.3G |
25 |
30 |
90 |
25/60 |
60/120 |
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Iqondile |
0.3G |
5 |
5 |
15 |
5/10 |
10/22 |
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I-Trust elinganiselwe |
56 |
98 |
490 |
60/120 |
120/240 |
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Umhlahlandlela womugqa (mm) |
15*12.5-2 |
15*12.5-2 |
23*18-2 |
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Inzwa yoqobo |
Phuma ipulaki |
EE-SX672(NPN-SX672P(PNP) |
EE-SX672(NPN-SX672P(PNP) |
EE-SX672(NPN-SX672P(PNP) |
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Ngaphakathi |
E2S-W13 |
EE-SX674(NPN-SX674P(PNP) |
EE-SX674(NPN-SX674P(PNP) |
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Uhlobo oluvaliwe |
Vula |
Kuvalwe{0}ngokugcwele |
Vula |
Kuvalwe{0}ngokugcwele |
Vula |
Kuvalwe{0}ngokugcwele |
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I-gear rack linear module isetshenziswa kakhulu emikhakheni ehlukahlukene yezimboni nezingezona zezimboni ngenxa yokushaywa kwayo isikhathi eside, isivinini esikhulu, umthamo wokulayisha omaphakathi, ukwakheka okulula, nezindleko ezimaphakathi. Okulandelayo izindawo zayo eziyinhloko zohlelo kanye nezimo ezithile:
1. Ulayini wokukhiqiza ozenzakalelayo nokuphatha impahla
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Ukukhiqiza izimoto |
Njengengoma ephathwayo yamarobhothi okushisela namarobhothi anamathelayo, ibona{0}}ukuhumusha okude kwamarobhothi kuzo zombili izinhlangothi zomzimba wemoto noma phakathi kwemigqa yokukhiqiza, ukuqedela ukushisela okuzenzakalelayo, ukuhlanganisa nezinye izinqubo; Emugqeni wokuthutha wengxenye, shayela indlela yokutshala kabusha ukuze ulungise indawo yezinto ezibonakalayo futhi uhambisane nesigqi sezindawo zokusebenza ezihlukene. |
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Logistics kanye warehousing |
Ku-automated-warehouse ye-dimensional three, indlela yokuhamba evundlile ye-stacker crane incike kumamojula we-giya rack ukuze ifinyelele{1}}isivinini{2}}sokuhamba ibanga elide, ukuthuthukisa ukusebenza kahle kokugcinwa kwempahla nokutholwa; Uhlelo lokushayela lwe-AGV (Automated Guided Vehicle) lufinyelela ukuma okunembayo kanye nokuthuthwa ngokushesha ngokudluliswa kwe-rack rack. |
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I-Electronic Production |
Emgqeni wokuthutha wezinto zokusebenza ezinkulu ezifana namabhodi e-PCB nezikrini zokubonisa, inkampani yenethiwekhi iqhutshwa ukuze iqedele ukudluliswa okuvundlile, futhi ukukhiqizwa okuzenzakalelayo kufinyelelwa ngosizo lokulayisha nokwethula izingalo zerobhothi. |
2. Imishini emikhulu yemishini nemishini yamathuluzi
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Metal Processing |
Uhlelo lokuphakelayo olusebenzayo lwemishini yokugaya i-gantry, imishini emikhulu eyisicefe nezinye izinto zisebenzisa izici ze-ultra long stroke zamamojula wegiya nama-rack ukuze kuhlangatshezwane nezidingo zemishini yezingcezu ezinkulu zokusebenza; Kumishini yokusika/yokushisela nge-laser, ikhanda le-laser liqhutshwa ukuthi lihambe nethebula lokusebenza lefomethi enkulu ukuze kufinyelelwe{0}}ukulawula indlela yokusika enembayo. |
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Itshe kanye Nezinkuni Processing |
Imishini yokusika imabula enqamulayo yemishini yokusika imabula nemishini yokubaza ifinyelela-isivinini esikhulu futhi ezinzile ukunyakaza komugqa ngokusebenzisa amagiya nama-rack, iqinisekisa ukuqhubeka kokusika noma ukuqopha. |
3. Imishini ehlakaniphile nemishini ekhethekile
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Isiteji kanye nemishini yokuzijabulisa |
Uhlaka lokukhanyisa kanye nesistimu yokuhumusha emisiwe yesiteji esikhulu zisebenzisa amamojula egiya ukuze kufinyelele ukunyakaza okude okuthulile nokushelelayo{0}}okude, okuhambisana nokushintshwa kwezigcawu zokusebenza; I-track drive ingxenye yama-roller coasters kanye nezindawo ezinkulu zokuzijabulisa zisebenzisa umthamo wayo ophezulu wokulayisha ukuze kuqinisekiswe ukusebenza okuphephile. |
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Imishini yezokwelapha |
Indlela yokuhumusha umbhede wesiguli wemishini emikhulu ye-CT kanye ne-MRI ifinyelela indawo eqondile ngokusebenzisa i-gear and rack transmission, iqinisekisa ukuzinza kwenqubo yokuhlola; Ithrekhi yosizo lokuhamba yerobhothi lokubuyisela isiza iziguli ukuqedela ukuqeqeshwa kokuhlunyeleliswa okulandelanayo. |
4. Amandla Amasha Nemboni Enzima
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I-Photovoltaic namandla omoya |
Emgqeni wokukhiqiza wephaneli ye-photovoltaic, ithrekhi ehambayo ye-silicon wafer ephethe ingalo ye-robotic idinga ukushaywa isikhathi eside kanye nesivinini esikhulu ukufanisa ijubane lomugqa womhlangano; Imishini yokubona i-blade yepulazi lomoya ishayelwa imojula yokubeka igiya ukuze ihambe ngobude bendawo, iqedelela{0}}ukuhlola okungonakali. |
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Metallurgy kanye Nemishini Enzima |
Ithrekhi yokubamba ithangi lensimbi endaweni yokusebenzela yokwenza insimbi kanye nendlela yokuphakela yesigayo sisebenzisa izici zomthwalo ophezulu wamagiya namarack ukuze zivumelane nezimo zokusebenza ezinzima ezifana nezinga lokushisa eliphezulu nomthwalo osindayo. |
5. Izakhiwo kanye Nengqalasizinda
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Igalaji lokupaka elizenzakalelayo |
Isistimu yokuhumusha amapuleti emoto-yegaraji lokupaka elingunxantathu ifinyelela ukudluliselwa okusheshayo kwezimoto phakathi kwaphansi noma izindawo zokupaka ngokusebenzisa amagiya namarack, ukuthuthukisa ukusetshenziswa kwendawo. |
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Isango futhi uphakamise |
Indlela yokuvula nokuvala isango kubunjiniyela be-hydraulic isebenzisa ukuphuma kwe-torque ephezulu yamagiya nama-rack ukuze kuzuzwe ukuphakamisa okubushelelezi noma ukuhumusha kwesango nokulawula izinga lokugeleza kwamanzi. |
Umongo wohlelo lwemodule yomugqa we-gear rack ugxile esimweni "sokunemba okude+okunemba okumaphakathi+isivinini esikhulu/umthwalo omkhulu", ikakhulukazi emikhakheni edinga ukumbozwa kwezikhala ezinkulu zokusebenza kanye nezindleko zesidingo kanye nokugcinwa kalula. Izinzuzo zayo zibalulekile, futhi iyisixazululo esisebenzayo sokuxhuma amandla ajikelezayo kanye nokunyakaza komugqa.
Izinzuzo eziyinhloko ze-Rack kanye ne-Pinion Linear Module ilele ekushayeni kwayo okude, isivinini esikhulu, nomthamo wokulayisha omaphakathi. Nakuba ukunemba kwayo kungekuhle njengalokho kwamamojula wesikulufu sebhola, inezindleko ezisele{1}}ezisebenza kahle ezimeni ezidinga ukumbozwa kwezindawo zokusebenza ezinkulu. Kuyinketho ebalulekile yokuzuza-ukunyakaza komugqa kwesikali ku-automation yezimboni.
I-Rack and Pinion Linear Module iyinketho ekahle-yebanga elide lokunyakaza komugqa wesisetshenziswa esikhulu ngenxa yokushaywa kwayo okukhulu, isivinini esikhulu, nomthamo oqinile wokulayisha. Nakuba ukunemba kwayo kungaphansi kancane kunezikulufu zebhola, umnotho wayo, ukwethembeka, kanye nokugcinwa kalula kwayo kuyenza ingenakuthathelwa indawo emikhakheni efana nomkhakha osindayo, ukuhlelwa kwezinto, kanye nemishini yasesiteji. Ngokusebenzisa idizayini yokucacisa kanye nokulawula-iluphu evaliwe, ukunemba kwendawo yayo kungathuthukiswa ukuze kuhlangatshezwane nezimfuneko eziphakeme zezimo zohlelo lokusebenza.
Amashadi ashisayo: i-rack and pinion linear module, i-China rack kanye ne-pinion linear module abakhiqizi, abahlinzeki, imboni





