I-Positioning Cam Indexer iyisisetshenziswa sokudlulisa ngezikhathi ezithile esiklanywe ngomsebenzi wokuma onembe njengenhloso yawo eyinhloko. Ngokusebenzisa i-meshing yomshini enembile phakathi kwekhamera nomshini oshayelwayo, iguqula ukunyakaza okujikelezayo okuqhubekayo kube umnyakazo oyinhlanganisela "we-intermittent indexing+stable positioning" ekugcineni okukhiphayo (njengebhentshi lokusebenzela, i-turntable). Isici sayo esiyinhloko yikhono lokukhiya ngokuzinza umthwalo endaweni ehleliwe ngephutha elincane lokuma ngemva kokuqeda ukushintsha indawo yokusebenza (ukufaka inkomba), okuyenza ibe yingxenye eyinhloko yokuzuza{3}}ukusebenza okunemba okuphezulu kokusebenza kokuzenzakalela.
Ukusebenza kwe-Positioning Cam Indexer kuzungeza umjikelezo "we-indexing-positioning-reindexing", futhi umsebenzi wayo oyinhloko uboniswa ngezigaba ezimbili:
1). Isigaba sokuhlukanisa (ukuguqulwa)
Lapho injini ishayela ikhamera esebenzayo ukuze ijikelezise, iphrofayili yekhamera iphusha izingxenye ezishayelwayo (ama-roller, izikhonkwane, njll.) ngokusebenzisa amandla omshini, ishayela i-shaft yokuphumayo noma i-worktable ukuze ijikeleze ngokushesha nge-engeli esethiwe (efana ne-30℃, 45℃, 60℃) ukuze uqedele ukushintsha kwendawo yokusebenza. Ukunyakaza phakathi nalesi sigaba kulawulwa ijika le-cam (elifana nejika le-sine eliguquliwe) ukuze kuqinisekiswe ukusheshisa okushelelayo/ukwehla nokunciphisa ukudlidliza komthwalo.
2). Isiteji sokuma (ukukhiya)
Lapho ikhamera izungeza "esigabeni sokukhiya" (ikholiyutha eklanywe ngokukhethekile, ngokuvamile eyi-arc eyindilinga noma indiza), ingxenye eshayelwayo inamathela eduze kwekhonta yekhamera ngaphandle kokugudluzwa okuhlobene, futhi isiphetho esiphumayo simile ngokuphelele futhi senza ukuzikhiya-okuzenzakalelayo. Kuleli qophelo, umthwalo (njengama-workpieces, fixtures) ulungiswa ngokunembile endaweni esethiwe, iqinisekisa ukuthi izinto zokusebenza zangaphandle (njengezingalo zamarobhothi, amathuluzi omshini) zingaqeda imisebenzi (njengokubhola, ukushisela, nokuhlola) esimweni esizinzile.
Umehluko obalulekile kusukela ezinkomba ezijwayelekile zamakhamera
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Izici |
I-Positioning Cam Indexer |
Inkomba Yekhamera Ejwayelekile |
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Inhloso yomklamo oyinhloko |
Beka phambili ukuqinisekisa ukunemba kokuma kanye nokuzinza kokukhiya |
Gcizelela ukusebenza kahle kwenkomba kanye nokwethembeka okuyisisekelo |
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Iphutha lokuma |
Ngokuvamile Ngaphansi noma ilingana namasekhondi angu-± 30 arc, amamodeli{1}}okunemba okuphezulu angafinyelela kumasekhondi angu-± 5 arc |
Ngokuvamile ± 1 5 amaminithi e-arc (ukunemba kungaphansi izikhathi ezingaphezu kwezingu-10) |
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Indlela yokukhiya |
Ukukhiya okuqinile kwemishini (akukho ukuncika kwamandla angaphandle) |
Okuningi kuncike ku-motor braking noma ku-friction force |
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Izimo ezisebenzayo |
Ukwenza umshini onembile, ukuhlola,{0}}i-endassembly ephezulu |
Ukupakisha okuvamile, ukudlulisa, ukuhlunga |
Kungani ukubeka{0}okunemba okuphezulu kungafinyelelwa?
Ukunemba okuphezulu kwe-Positioning Cam Indexer kuvela kule mininingwane elandelayo yokuklama:
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I-Zero clearance meshing |
Ikhamera kanye nomlandeli (irola) kuyindawo enembayo ngokubekezelela okulawulwa ezingeni le-micrometer (imvamisa Ingaphansi noma ilingana no-0.005mm) ukuze kuqedwe imvume yokudlulisela futhi kugwenywe ukukhukhuleka. |
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Isakhiwo sokukhiya esiqinile |
Iphrofayela yekhamera yesigaba sokukhiya ixhumene phezulu nengxenye eshayelwa, futhi ukuma kufinyelelwa ngokuqina kwemishini kunokuba namandla angaphandle (njengamabhuleki emoto), enekhono eliqinile lokuvala-ukuphazamisa (akuthintwa ukushintshashintsha kwamandla kagesi noma izinguquko zomthwalo). |
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Ukwelashwa Kwempahla Nokushisa |
Ikhamera yenziwe-ngensimbi ye-alloy enamandla (efana ne-42CrMo), enokuqina kwe-HRC 58-62 ngemva kokucisha ukwelashwa. Inokumelana okuhle kakhulu nokugqoka kanye nokuwohloka okuncane kokunemba kwekhonta ngemuva kokusetshenziswa isikhathi eside. |
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Ukwesekwa okuhlanganisiwe |
Isisekelo somshini kanye nesistimu ye-shaft iyasakazwa noma yenziwe ngomgunyathi iyonke ukuze kuncishiswe amaphutha omhlangano futhi kuqinisekiswe ukunemba okuhlobene kwe-cam ne-output shaft (iphutha le-parallelism/perpendicularity Ngaphansi noma ilingana no-0.01mm/m). |
Lapha Kuleli khasi, sethula ama-90 DA Cam Indexers avela kwa-TallMan Robotics, engumkhiqizi ohamba phambili we-Cam Indexer, uzobona ishidi ledatha, izithombe zokukhiqiza,ama-vedio kanje:
Futhi Wamukelekile ukuthi ubukele amaphrojekthi amaningi noma uvakashele igalari yethu yevidiyo nge-Youtube: https://www.youtube.com/@tallmanrobotics
Iyini ipharamitha eyinhloko yokunemba kokuma?
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Iphutha lokuma |
Ukuchezuka phakathi kwendawo yangempela kanye nendawo yetiyori ngemva kokuhlukana okukodwa. Amamodeli anemba okuphezulu angafinyelela kuma-arcsecond angu-± 5 10, kuyilapho amamodeli avamile enokuchezuka kokuthi Ngaphansi noma okulingana nama-arcsecond angu-± 30. |
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Ukunemba kokuma okuphindaphindiwe |
Ukungaguquguquki kwephutha lokuma ngemva kokuhlukana okuningi kungalawulwa ngaphakathi kwamasekhondi angu-± 2 arc ngemikhiqizo emihle kakhulu, kuqinisekiswe ukuhambisana ekukhiqizeni ngobuningi. |
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Amandla okukhiya |
Ubukhulu bomthwalo we-radial/axial obungasekelwa phakathi nesigaba sokuma (imvamisa kufika kumathani amaningana), ukuqinisekisa ukuthi akukho ukususwa okwenzeka phakathi nezinqubo zokucindezeleka ezifana nomshini nokuhlanganisa. |
Yiziphi izimo zohlelo lokusebenza ezijwayelekile ze-Positioning Cam Indexer?
I-Positioning Cam Indexer isetshenziswa kabanzi emikhakheni enezidingo eziqinile zokunemba kwesikhundla nokuzinza ngenxa yezinzuzo zayo ezihlanganisiwe ze-"indexing+positioning"
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Ukukhiqiza okunembayo |
Isibonelo, ukumiswa kwethebula lokusebenza lomshini wokumba uhlaka lwefoni ephathekayo kuqinisekisa ukuthi ukuvuleka nokubekezelela indawo yembobo Kungaphansi noma kulingana no-± 0.01mm. |
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Ukuhlanganiswa kwe-elekthronikhi |
Isiteshi se-wire bonding sempahla yokupakisha ye-chip sidinga ukulawula iphutha lokuma kwe-wafer ezingeni le-micrometer. |
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Ukuhlolwa kwe-Optical |
Imishini yokuhlola imojuli yelensi, eshayela isiteji ngesihlukanisi sokuma ukuze kuqinisekiswe ukunemba kokuqondanisa phakathi kwelensi yokuhlola nendawo yokusebenza. |
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Imishini yezokwelapha |
Umugqa wokuhlanganisa wamathuluzi okuhlinza angangeneleli kancane, odinga iphutha lendawo yokuhlanganisa Ngaphansi noma elingana no-0.05mm ukuze kugwenywe ukuthikameza umsebenzi wezinsimbi. |
I-Positioning Cam Indexer yisixazululo esihlanganisiwe "sokudlulisela{0}}okunemba okuphezulu kokudluliswa kwesikhashana+ kokuma okuqinile", esifinyelela ukushintshwa okusebenzayo kwendawo yokusebenza kanye nokuma komsebenzi okuzinzile emigqeni yokukhiqiza ezenzakalelayo ngedizayini yesakhiwo esinembayo. Inani layo eliyinhloko lisekususeni idizayini eyinkimbinkimbi yokudinga imishini yokubeka eyengeziwe ngemva kokuhlukaniswa, kanye nokuhlangabezana nezimfuneko ezimbili zokunemba nokusebenza kahle ekukhiqizeni{3}}okusezingeni eliphezulu ngesakhiwo esincane. Kuyingxenye ebalulekile yesisekelo emkhakheni wokunemba kwe-automation.
Ukuhlukaniswa kwezinga lokunemba kwezikhombo zekhamera kusekelwe kuzinkomba zobuningi bemingcele yokusebenza kwazo ewumongo (njengephutha lokuma, ukuphinda ukunemba kokuma, njll.), okuhloswe ukuhlinzeka ngemibandela yokukhetha ecacile yezimo zohlelo lokusebenza ezahlukene. Kodwa i-core division logic ihambisana kakhulu - "nokunemba kokuma" kanye "nokuqina kokusebenza" njengezinkomba eziyinhloko, kuhlanganiswe nezimfuneko zokunemba zezimo zohlelo lokusebenza lokulinganisa.
Izinga lokunemba lezikhombo zekhamera ngokuyisisekelo liwukulinganisa komthamo "wephutha lokuma+ukunemba kokuma okuphindaphindiwe", okufaka ububanzi obugcwele bezimfuneko kusukela ekusikeni-ukukhiqiza onqenqemeni kuya emshinini ozenzakalelayo ovamile, ukusuka kuleveli yokunemba okuphezulu (± 5 arcsecond) kuya kuleveli evamile (± 3 arcminutes). Lapho ukhetha, kuyadingeka ukucabangela ukubekezelela indawo, imvamisa yokusebenza, nezici zokulayisha zemishini ethile, kunokuncika kuphela egameni lebanga - okubalulekile "ukufanisa ngokunembile" amapharamitha wokunemba wengqikithi nezidingo zangempela.
Amashadi ashisayo: inkomba yekhamera yokubeka indawo, iChina yokubeka ikhamera abakhiqizi, abahlinzeki, imboni
