I-Compact Cam Indexer

Iyini I-Compact Cam Indexer?

I-compact cam indexer iyisisetshenziswa esijikelezayo esakhelwe emvilophini yesakhiwo esincishisiwe. Iguqula ukuzungezisa okokufaka okuqhubekayo kube umnyakazo ophakathi nendawo,{1}osuselwe kusinyathelo{1}ngaphakathi kobude obufushane be-axial kanye nesigxivizo sonyawo esincane esikhwezayo. Umshini wekhamera oshayela lokhu kunyakaza. Isikhala sesiteshi emshinini ojikelezayo ngokuvamile sishiya isikhala esincane seyunithi-yefreyimu evamile. Onjiniyela bakhetha inkomba ye-compact cam yalesi simo. Ngenxa yalokho, ifremu ehlangene ilingana ngokuqondile phakathi kwamapuleti amathuluzi aseduze ezakhiweni eziqinile-zeziteshi.

Abakhiqizi bafinyelela le mvilophu encishisiwe ngendlu efushanisiwe, ipuleti lekhamera yephrofayili ephansi, kanye nokuhlelwa okuhlanganisiwe okuqinile. Ngaleso sikhathi, indlela yangaphakathi yekhamera, uhlu lwabalandeli, kanye nethebula lenkomba kugcina isimiso sokusebenza esifanayo njengenkomba{1}}ejwayelekile yekhamera. Ngakho-ke, inkomba ye-compact cam inikeza ukusebenza okugcwele kwe-rotary indexing ngaphandle kobude be-axial beyunithi evamile. Lesi sihloko sihlanganisa incazelo, idizayini yesakhiwo, kanye nemibandela yokukhetha yezinkomba ze-compact cam ngokombono omsulwa wobunjiniyela.

Lapha Kuleli khasi, sethula ama-80 DE Cam Indexers avela ku-TallMan Robotics.

Futhi Wamukelekile ukubuka amaphrojekthi amaningi noma uvakashele igalari yethu yevidiyo nge-YouTube:https://www.youtube.com/@tallmanrobotics

Idizayini Yesakhiwo kanye Nezingxenye Eziyinhloko

I-compact cam indexer ihlanganisa i-barrel cam, i-cam follower array, itafula lenkomba, kanye{0}}nezindlu zephrofayela ephansi. I-barrel cam iphethe-i-groove enobukhulu obuthathu eyenziwe ngomshini ngobude obufushanisiwe be-axial. Le ndlela ye-groove efinyeziwe inciphisa ubude bayo yonke ingxenye ye-shaft yokufaka. Ngakho-ke, sonke isigaba sokushayela sithatha indawo encane ye-axial kune-cam block ejwayelekile.

Umlandeli ngamunye we-cam ugibela ngaphakathi kwe-groove bese edlulisela amandla kuthebula lenkomba. Ngaphezu kwalokho, isikhala somlandeli siyancipha ekwakhiweni okuhlangene, futhi lesi sikhala esincane sigcina ububanzi betafula lenkomba ngaphakathi kwesigxivizo esincane. Ithebula lenkomba libe seliphatha i-shaft yokuphumayo, futhi le shaft ihlezi phezu kwe-roller encane ekhethelwe ukuqina kwe-radial ngaphakathi kwesigaba esiphambanayo esincane{2}}.

Izindlu zigoqa ngokuqinile kulezi zingxenye. Iphinde ihlanganise i-flange ekhwezayo yedrayivu yokufaka ngokuqondile ekulingiseni okuyinhloko. Lokhu kuhlanganiswa kususa ubakaki we-adaptha ohlukile. Ama-bearings avaliwe kanye ne-compact labyrinth seal kuvikela umsele othulini nemfucumfucu eseli elizungezile lomsebenzi.

I-Torque Density kanye Ne-Direct-Drive Mounting

I-compact cam indexer ifinyelela ukuminyana kwetorque ewusizo ngokuqinisa indlela yokulayisha phakathi komlandeli wekhamera kanye ne-shaft yokuphumayo. Isikhashana esifushane sangaphakathi izingalo zidlulisa amandla ngokuqondile kunezingalo ezinde ezitholakala kuyunithi-yefreyimu evamile. Ngakho-ke, ifremu ehlangene ingakhipha itorque enengqondo naphezu kwesigaba sayo esincane-esiphambano.

Ukukhweza-okuqondile kwedrayivu kwehlisa kakhulu imvilophu iyonke. I-shaft yokufaka yamukela i-servo motor flange ngokuqondile, futhi lokhu kuhlangana okuqondile kususa ibhokisi legiya noma isigaba sebhande esitholakala kweminye imiklamo yezinkomba. Ngenxa yalokho, umhlangano ulahlekelwa isikhombimsebenzisi esisodwa esinyakazayo, futhi lokhu kunciphisa kwehlisa inertia ejikelezayo esigabeni sokufaka. Ngokulandelayo, i-servo motor iphendula ngokushesha ngesikhathi sokusheshisa nezigaba zokunciphisa ukunyakaza kwenkomba ngayinye.

Ukulawula ukuhlehla nakho kuyazuza kusukela kusakhiwo sangaphakathi esiqinile. Abalandeli be-cam abalayishwe ngaphambili babamba ukuthintana nodonga lwe-groove ngaso sonke isikhathi. Ngenxa yalokho, inkomba ye-compact cam igcina ukuma okuphindaphindwayo ngisho nangaphakathi kwemvilophu yayo yesakhiwo encishisiwe.

Hlala-Umjikelezo Wenkomba Kuhlaka Oluhlangene

Inkomba ye-compact cam ilandela{0}}umjikelezo wenkomba efanayo njengeyunithi evamile. Ngesikhathi sokuhlala, i-cam groove ibamba ithebula lenkomba limile. Ngaleso sikhathi, i-shaft yokufaka ilokhu ijikeleza. Khona-ke, phakathi nenkathi yenkomba, i-groove ishayela itafula nge-engeli ejikelezayo engaguquki.

Iphrofayela yekhamera efushanisiwe ishintsha ijika lokusheshisa kancane uma liqhathaniswa nekhamera yomphongolo ende. Ngakho-ke onjiniyela baqinisekisa ukusheshisa okuphezulu kanye netorque ebalweni lesiteshi okuqondiwe kuqala. Bese bephothula ukukhetha kohlaka oluhlangene. Amajika anyakazayo e-sine ahlala eyiphrofayili ethandwayo. Le phrofayela ikhawulela i-jerk ngaphakathi kohambo olufushane lwekhamera olutholakala ezindlini ezihlangene.

Izimo zohlelo lokusebenza ku-Industrial Automation

Izinkomba zamakhamera ahlangene zivela emishinini enendawo eqinile yaphansi kanye nesikhala esiqinile esiteshini. Ibhentshi-amaseli okuhlangana aphezulu asebenzisa unyawo oluncane ukuze alingane iziteshi ezimbalwa ezijikelezayo ngaphakathi kwemvilophu eyodwa yomsebenzi. Imigqa yokuhlanganisa yama-elekthronikhi ikhweza izikhombi ezihlangene{3}}ezinkundleni zokuxhumana{3}}eziningi ukuze kufakwe isixhumi, ukusabalalisa, kanye nemisebenzi yokuhlola.

Amaseli ahlanganisa amadivayisi ezokwelapha asebenzisa ama-compact cam indexers eziteshini zokuphatha izingxenye ezincane-. Iphrofayela yendlu encane isula amakhamera ombono azungezile futhi ikhiphe amakhanda kulawa maseli. Ngaleso sikhathi, imigqa yokupakisha ene-overhead clearance elinganiselwe ifaka amayunithi ahlangene ngaphansi kwezakhiwo ezikhona zokuthutha. Esimeni ngasinye, imvilophu encishisiwe ivumela onjiniyela ukuthi bengeze ikhono lokukhomba elijikelezayo ngaphandle kokuklama kabusha uhlaka lomshini oluzungezile.

Ukuziphatha Okushisayo Nokudlidliza Kumvilophu Encishisiwe

Izindlu ezifushanisiwe zishintsha indlela eshisayo uma iqhathaniswa-nenkomba ejwayelekile yekhamera yozimele. Indawo encane ihlala phakathi kwesethi yamabheringi yangaphakathi nomoya ozungezile. Ngakho-ke, onjiniyela bakhetha umjikelezo womsebenzi ngokucophelela. Lo mjikelezo wemisebenzi ugcina izinga lokushisa langaphakathi ngaphakathi kwebanga elilinganiselwe le-lubricant ne-seal material. Ngakho-ke, okuqhubekayo{5}}ukusebenza kwesivinini esiphezulu kuzimele ohlangene kuzuzisa ukuhlala okufushane{6}kuya{7}}kuya{7}}kokubuyekezwa kwenkomba ngesikhathi sokuhlolwa komshini kokuqala.

Ukuziphatha kokudlidliza nakho kuhluka kancane ekwakhiweni okuhlangene. I-cam groove emfushane ikhiqiza i-slope yokusheshisa ekhuphukayo nge-engeli yenkomba efanayo kanye nesikhathi somjikelezo. Nokho, ukulayisha kuqala komlandeli okuqinile kanye netafula lenkomba eliqinile liphikisana nalo mqansa. Ngenxa yalokho,{3}}i-compact cam indexer eshiwo kahle ibamba isikhathi sokumisa esiqhathanisekayo-neyunithi yozimele ejwayelekile ngesivinini senkomba esimaphakathi. Onjiniyela basasiqinisekisa lesi sikhathi sokumisa emshinini wokusingatha wangempela. Isisindo sokulungiswa nokuqina kokuqina kokubili kuthonya isiginesha yokugcina yokudlidliza.

Impahla Yezindlu kanye nesixhumi esibonakalayo sokukhweza

Izindlu ze-compact cam indexer ngokuvamile zisebenzisa-insimbi ecolekile yokusanhlamvu noma igobolondo lensimbi eliqinile. Lezi zinto zibamba ukubekezelelana okuqinile kwe-bore ngaphakathi kwesigaba esincane esiphambanayo-. Ingxenye yodonga oluncane isadinga ukuqina okwanele ukuze imelane nokuphambuka ngaphansi komthwalo wamathuluzi. Ngakho-ke, abakhiqizi bangeza izimbambo zasendaweni eduze kwe-bearing bore kanye ne-flange ekhuphukayo ngaphandle kokwandisa imvilophu iyonke.

I-interface yokukhweza ngokwayo ngokuvamile ihlanganisa irejista yomshayeli ngaphezu kwephethini yebhawudo. Le rejista yokuhlola imisa inkomba ehlangene ngokushesha ngesikhathi sokufakwa. Njengomphumela, ochwepheshe baqondanisa iyunithi kuhlaka lomshini wokusingatha ngaphandle kwesinyathelo sokudayela esihlukile{2}}sokusetha inkomba. Isixhumi esibonakalayo sokukhweza esiphindayo futhi senza kube lula ukushintshwa kweyunithi phakathi nokulungiswa okuhleliwe. Inkomba entsha ehlangene yehlela kurejista yomshayeli efanayo nephethini yebhawodi.

Onjiniyela baphinde baqhathanise izinketho zezimpawu kulesi sigaba. Izindlu ezihlangene zisekela ububanzi obufanayo bokuxhumana kanye{1}}nezinhlobo ze-contact seal ezitholakala{2}}kunkomba ejwayelekile yekhamera yozimele. Kodwa-ke, ukuncishiswa kwe-radial clearance eduze kweshafti yokuphumayo kukhawulela-imiklamo ethile emikhulu yophawu lwephrofayela. Ngenxa yalesi sizathu, onjiniyela baqinisekisa ukuhambisana kwe-seal kusenesikhathi. Lokhu kuhlola kubaluleke kakhulu endaweni yokuwasha noma{7}}ephakemeyo. Kulezi zilungiselelo, iseli elizungezile lomsebenzi lidinga ukuvikeleka okuqinile kokungena.

Ithebula Lereferensi Lobuchwepheshe

Ithebula elingezansi lifingqa izici eziyinhloko zesakhiwo se-compact cam indexer ngokumelene -nenkomba yekhamera yozimele evamile ukuze kuqhathaniswe ngokuqondile.

Ukucatshangelwa Okukhethiwe Kwezikhombo Zezikhombo Ze-Compact Cam

Onjiniyela baqala ukukhetha ngokulinganisa imvilophu etholakalayo emshinini wokusingathwa. Ubude be-axial, ububanzi bokukhweza, kanye nemvume ezungeze iziteshi eziseduze konke kusetha umkhawulo ongaphezulu kusayizi wozimele. Okulandelayo, babala i-torque kanye ne-inertia edingekayo ku-engeli yenkomba eqondiwe kanye nesikhathi somjikelezo.

Okuqondile-ukuhambisana kwedrayivu kudinga ukunakwa kusenesikhathi. Akuwona wonke ama-servo motor flange afana nokokufaka kwe-compact indexer ngqo. Uma kungenjalo, ithimba lokuhlanganisa kufanele lidizayine ipuleti elincane le-adaptha, futhi lokhu kwengezwa kunciphisa okunye ukonga kwesikhala. Okokugcina, onjiniyela baqinisekisa umthamo wokuthwala ngokumelene nomthwalo wamathuluzi ohlelelwe ithebula lokuphumayo. Uhlaka oluhlangene luphethe imajini yesakhiwo encane kuneyunithi-lohlaka olujwayelekile esilinganisweni sokufakwayo kwetorque efanayo.

imibuzo ejwayelekile ukubuzwa

Yini eyenza inkomba yekhamera ibe 'compact' uma iqhathaniswa-neyunithi yozimele evamile?

Inkomba yekhamera ehlangene isebenzisa indlu efushanisiwe, ipuleti lekhamera yephrofayili ephansi, kanye nokuhlelwa okuhlanganisiwe okuqinile. Lezi zinguquko zehlisa ubude be-axial kanye nobubanzi bokukhweza kuyilapho indlela yangaphakathi yekhamera, uhlu lwabalandeli, kanye nethebula lenkomba kugcina isimiso sokusebenza esifanayo esitholakala kuyunithi{1}}yezimele evamile.

Ingabe i-compact cam indexer idela umthamo wetorque ngosayizi wayo omncane?

I-compact cam indexer iqinisa indlela yokulayisha phakathi komlandeli we-cam kanye ne-shaft yokukhipha, futhi lesi sikhathi esifushane ingalo idlulisa amandla ngokuqondile. Ngenxa yalokho, uhlaka oluhlangene lungakhipha itorque enengqondo naphezu kwesigaba saso esincane-esiphambano, nakuba onjiniyela basaqinisekisa ukuthwala umthamo ngokumelene nomthwalo wamathuluzi athile ahlelelwe isiteshi esithile.

Kungani i-direct{0}}ishayela i-mounting matter ku-compact cam indexer?

Ukukhweza-okuqondile kwedrayivu kuvumela i-shaft yokufaka yamukele i-servo motor flange ngaphandle kwebhokisi legiya noma isiteji sebhande. Lokhu kususa isikhombimsebenzisi esisodwa esinyakazayo futhi kwehlisa inertia ejikelezayo esiteji sokufaka, ngakho-ke i-servo motor iphendula ngokushesha phakathi nezigaba zokusheshisa kanye nokunciphisa ukunyakaza kwenkomba ngayinye.

Iphrofayili yekhamera emfushane ikuthinta kanjani ukudlidliza nesikhathi sokumisa?

I-cam groove emfushane ikhiqiza i-slope yokusheshisa ekhuphukayo nge-engeli yenkomba efanayo kanye nesikhathi somjikelezo. Nokho, ukulayisha kuqala komlandeli okuqinile kanye netafula lenkomba eliqinile liphikisana nalo mqansa, ngakho{1}}i-compact cam indexer eshiwo kahle ibamba isikhathi sokumisa esiqhathanisekayo neyunithi{2}}yozimele ejwayelekile ngesivinini senkomba esimaphakathi.

Yiziphi izindawo ezifanelana kangcono ne-compact cam indexer?

Amabhentshi-amaseli omhlangano aphezulu, olayini bomhlangano we-electronics, neziteshi zokuhlanganisa zemishini yezokwelapha konke kuyazuza kusukela ekunciphisweni konyawo. Iphrofayela yezindlu ezincane isula amakhamera ombono azungezile namakhanda akhiphayo, futhi ilingana phakathi kwesikhala sesiteshi esiminyene{2}}ezinkundleni zeziteshi eziningi.