I-Linear Motor

I-Linear Motor

Imininingwane
I-Core Operating Principle ye-Linear MotorA linear motor yembula ukwakheka kwe-rotary brushless servo motor ibe amathrekhi ahambisanayo. Okokuqala, ikhoyili yayo eyinhloko ithola{1}}izigaba zamanje ezishintshanayo ukuze kwakhiwe izindawo ezishintshanayo zikagesi. okuqondile-okuhamba ngomugqa ngaphandle kwezingxenye zokuguqula ezimaphakathi.Ngokungafani nezikulufu zebhola noma amabhande ebhande, lesi sakhiwo sisusa ukuhlehla kwegiya, ukuwohloka okunwebekayo kanye nokulahleka kwe-friction.Ngenxa yalesi sizathu, i-linear motor iletha impendulo esheshayo kuyo yonke i-post command signal input.Lokhu kunengqondo ye-electromagnetic direct{8}}iba umehluko oyisisekelo wobuchwepheshe kusukela kuma-transmission actua avamile.
Isigaba
Ama-Linear Motors
 
Thumela ukuPhenya
Incazelo
I-Parameters yobuchwepheshe

 I-Linear Motor iyidivayisi yokushayela kazibuthe kagesi eguqula ngokuqondile amandla kagesi abe amandla omshini onyakazayo, ngaphandle kwesidingo sezindlela zokudlulisela eziphakathi nendawo ezifana namagiya noma izikulufu ukuze kuzuzwe ukugudluzwa komugqa ngomugqa.

Ngokungafani nama-rotary motors endabuko (njengama-servo motors) adinga izakhiwo zemishini ukuze ziguqule ukunyakaza okuzungezayo kube ukunyakaza okulandelanayo, isiqondiso sokunyakaza kwenjini yomugqa silandelana ngokwemvelo. I-Linear Motor inguqulo ewumugqa wesakhiwo samamotho azungezayo, afinyelela ukushayela{1}}okungaxhunywana naye ngokusebenzisa amandla kazibuthe kagesi. Inezici ezibalulekile ezifana nesakhiwo esihlangene, ukusabela okusheshayo, isivinini esikhulu-esiphezulu, ukunemba okuphezulu, kanye ne-zero backlash.

Lapha Sethula i-Linear Motors yethu ngedatha kanje:

Wamukelekile ukuthi ubukele amaphrojekthi amaningi noma uvakashele igalari yethu yevidiyo nge-Youtube: https://www.youtube.com/@tallmanrobotics

Amapharamitha wobuchwepheshe we-Linear Motors: High Thrust Series Yendawo Ehlanzekile

Inombolo Yemodeli

I-TML135-CR-PM090

I-TM135-CR-PM130

I-TML170-CR-PM250

I-TML170-CR-PM400

I-TML220-CR-PM750

Ukuphindaphinda kokuma(mm)

±0.002

±0.002

±0.002

±0.002

±0.002

I-Continuous Thrust(N)

90

130

250

400

750

I-Max Thrust(N)

270

390

750

1200

2250

Umthwalo oqhubekayo(kgs)

20

30

50

80

150

Isivinini Sokusheshisa Esiphezulu (G)

3

3

3

3

3

Isivinini esikhulu(mm/s)

2500

2500

2500

2500

2500

I-Stroke Ejwayelekile(mm)

0-5500

0-5500

0-5500

0-5500

0-5500

Impendulo Umkhiqizi Werula

Germany isiko / Spain FAGOR

Ikhanda Elifundayo

MSK200-1-0107 / EXA

Impendulo ye-Ruler Resolution(mm)

0.0005/0.001

I-Linear Guide Rail (mm

15×12.5-2

15×12.5-2

15×12.5-2

15×12.5-2

20×15.5-2

Amapharamitha wobuchwepheshe we-Linear Motors: Uchungechunge oluphansi lwe-Thrust lwendawo ehlanzekile

Inombolo Yemodeli

I-TML100-CR-PM050

I-TML100-CR-PM100

I-TML100-CR-PM120

I-TML135-CR-PM080

I-TML135-CR-PM150

I-TML135-CR-PM210

Ukuphindaphinda kokuma(mm)

±0.002

±0.002

±0.002

±0.002

±0.002

±0.002

I-Continuous Thrust(N)

50

100

120

80

150

210

I-Max Thrust(N)

150

300

360

240

450

630

Umthwalo oqhubekayo(kgs)

10

25

30

20

40

55

Isivinini Sokusheshisa Esiphezulu (G)

3

3

3

3

3

3

Isivinini esikhulu(mm/s)

2500

2500

2500

2500

2500

2500

I-Stroke Ejwayelekile(mm)

0-5500

0-5500

0-5500

0-5500

0-5500

0-5500

Impendulo Umkhiqizi Werula

Germany isiko / Spain FAGOR

Ikhanda Elifundayo

MSK200-1-0107 / EXA

Impendulo ye-Ruler Resolution(mm)

0.0005

I-Linear Guide Rail (mm

15×12.5-1

15×12.5-2

Inombolo Yemodeli

I-TML170-CR-PM120

I-TML170-CR-PM220

I-TML170-CR-PM320

I-TML220-CR-PM160

I-TML220-CR-PM300

I-TML220-CR-PM430

Ukuphindaphinda kokuma(mm)

±0.002

±0.002

±0.002

±0.002

±0.002

±0.002

I-Continuous Thrust(N)

120

220

320

160

300

430

I-Max Thrust(N)

360

660

960

480

900

1290

Umthwalo oqhubekayo(kgs)

30

60

90

40

85

120

Isivinini Sokusheshisa Esiphezulu (G)

3

3

3

3

3

3

Isivinini esikhulu(mm/s)

2500

2500

2500

2500

2500

2500

I-Stroke Ejwayelekile(mm)

0-5500

0-5500

0-5500

0-5500

0-5500

0-5500

Impendulo Umkhiqizi Werula

Germany isiko / Spain FAGOR

Ikhanda Elifundayo

MSK200-1-0107 / EXA

Impendulo ye-Ruler Resolution(mm)

0.0005

I-Linear Guide Rail (mm

15×12.5-2

20×15.5-2

391

392

31
32
33
34
35
36
37
38

Iyini i-Core structure kanye nesimiso sokusebenza se-Linear Motor?

Umgomo wokusebenza wenjini yomugqa usekelwe emthethweni wokungeniswa kwe-electromagnetic, ongathathwa njengomkhiqizo "wokusika nokuthambisa i-motor ezungezayo":

I-Stator (eyinhloko) : Ivamise ukwakhiwa ngomongo wensimbi nama-winding, futhi ikhiqize inkambu kazibuthe yegagasi ehambayo lapho kusetshenziswa umsinga oshintshanayo.

I-Motive (yesibili): Yakhiwe ngozibuthe abangapheli noma izinto zokuqondisa (njengethusi ne-aluminium), ingaphansi kwamandla kazibuthe endaweni kazibuthe ekhiqizwa i-stator futhi ihamba ngendlela eqondile.

Uma{0}}izigaba ezintathu ze-AC amandla esetshenziswa ekujikeni kwe-stator, inkambu kazibuthe ehambayo ehamba nge-axial direction iyakhiwa. I-rotor ihamba ngokuhambisanayo nenkundla kazibuthe ngaphansi kokushayela kwamandla kazibuthe kagesi (i-Lorentz force), ngaleyo ndlela ithola ukugudluzwa okuqhubekayo endaweni eqondile.

Yiziphi izinhlobo Eziyinhloko ze-Linear Motor?

Ama-Linear Motors

Injini yomugqa engenansimbi

I-Iron Core Linear Motor

I-Tubular Linear Motor

I-Induction Linear Motor (LIM)

Izici zesakhiwo

Ikhoyili engenawo umgogodla wensimbi, idizayini engasindi

Ikhoyili ilinyazwa enkabeni yensimbi elaminate

Idizayini eyi-cylindrical ehlangene

Awukho uzibuthe ongunaphakade, ipuleti le-conductor yesibili

Izinzuzo

Umphumela we-Zero cogging, ukunyakaza okubushelelezi (ukulawula kwe-nanoscale)

I-high thrust (kufika kumathani amaningana), ukuchithwa kahle kokushisa

Ukuphakama kwe-thrust,{0}ukuvikela uthuli

Izindleko eziphansi, ukumelana nokushisa okuphezulu

Ukubi

ukushabalalisa ukushisa okungekuhle, ukuphokophela okuphansi

Kukhona i-tooth slot force (edinga ukulawulwa kwesinxephezelo)

Isikhathi sokuhamba esilinganiselwe

Ukusebenza kahle okuphansi

Izinhlelo zokusebenza

Imishini yokulinganisa i-semiconductor, imishini yokulinganisa ukunemba

Amathuluzi omshini we-CNC, izitimela ze-maglev

Imishini yezokwelapha, isilawuli se-valve esizenzakalelayo

Ukuhlelwa kwezinto, i-elevator drive

Ayini amaphuzu angukhiye wokukhetha wemoto yomugqa?

Ukubalwa kwesidingo se-thrust

Udinga ukucabangela ikhwalithi yomthwalo, ukumelana nokungqubuzana, nezidingo zokusheshisa

Ifomula: F=m • a+Fukungqubuzana

Ukukhetha indlela yokupholisa

Ukupholisa kwemvelo (<500W)

Ukupholisa amanzi (kwezinhlelo zokusebenza zokuminyana kwamandla aphezulu)

Ukucushwa kwesistimu yempendulo

Irula yokusanhlamvu ({0}}ukunemba okuphezulu)

Irula yegridi kazibuthe (isixazululo sezomnotho)

Izinga lokuvikela

IP65 (engangenisi uthuli futhi ingangeni emanzini) ilungele izindawo ezinokhahlo

Uhlobo oluhambisana ne-vacuum lwemishini ye-semiconductor

Yiziphi izinzuzo ze-Linear Motors?

Uma kuqhathaniswa namamotho endabuko ajikelezayo (okuvame ukudinga izindlela zokudlulisa ezifana namagiya, izikulufu, amabhande, njll. ukuze kuzuzwe ukunyakaza komugqa), i-linear motor inezinzuzo ezibalulekile ekusebenzeni, ukwakheka, nezimo zohlelo lokusebenza, ezingafingqwa ngalezi zici ezibalulekile ezilandelayo:

1. Ukuqeda izixhumanisi zokudlulisela eziphakathi ukuze kuthuthukiswe ukusebenza kahle kanye nesivinini sokuphendula

Akukho ukulahleka kwemishini

Ukunyakaza okujikelezayo kwamamotho ajikelezayo endabuko kudinga ukuguqulwa kube ukunyakaza okulandelanayo ngokusebenzisa izindlela ezifana namagiya nezikulufu, ezihlanganisa ukungqubuzana, ukususwa, nokuwohloka okunwebekayo, okuholela ekulahlekeni kwamandla (ngokuvamile kuphela ukusebenza kahle okungama-60% -80%); Futhi injini yomugqa ikhipha ngokuqondile ukunyakaza okuqondile, isuse izixhumanisi eziphakathi nendawo, futhi ukusebenza kahle kokudlulisela kungafinyelela ngaphezu kwama-90%.

Ukusabela okuphezulu okuguquguqukayo

I-inertia ne-hysteresis yendlela yokudlulisa emaphakathi izobambezela impendulo yokunyakaza, kuyilapho amamotho alayini anesisindo esilula kanye ne-inertia encane, nekhono lokusheshisa elinamandla (ukusheshisa kungafinyelela ku-100m/s ² noma ngaphezulu, okudlula kude isixazululo esivamile esingu-10-20m/s ²), esingafinyelela ngokushesha ukuqalisa, ukushintshanisa ukunyakaza okufanelekile izimo (ezifana nokubamba i-wafer ye-semiconductor).

2. Ukunemba kokuma okuphezulu nokuphindaphinda

Alikho Iphutha Lokubuyisela

Amaphutha e-backlash ne-pitch wezindlela zokudlulisela ezivamile (njengezikulufu zomthofu) angaholela "ekushayweni okungenalutho" (iphutha lokubuyisela) phakathi nokunyakaza okuhlehlayo, kuyilapho amamotho alayini angakwazi ukuthola ukunemba kokuma okungu-± 1 μ m noma ileveli ye-nanometer ngokushayela okuqondile kanye namadivayisi empendulo afana{1}}nezilawuli ezinembayo eziphezulu, ezinokulawula okuphindaphindayo okungu-1 ngaphakathi kwe-m±.0.

Ukuzinza okungcono kokunyakaza

igwema ukudlidliza ngezikhathi ezithile kwe-gear meshing noma ukuphazamiseka okuvela kuzintambo zesikulufu, ngokuguquguquka okuncane kwesivinini phakathi nokusebenza (izinga lokuguquguquka kwesivinini<0.1%), suitable for scenarios with high stability requirements (such as laser cutting and precision welding).

3. Isakhiwo esenziwe lula kanye nezindleko zokunakekela ezincishisiwe

Yehlisa inani lezingxenye

Asikho isidingo sezingxenye zokudlulisela ezifana namagiya, izikulufu, iziqondiso, njll., okuholela ekuhlelweni kwesistimu ehlangene kanye nokulondoloza indawo yokufaka (ikakhulukazi{1}}ezimweni ezikude, ezinezinzuzo ezisobala).

Yehlisa izidingo zokunakekela

Ukuguga nokugcotshwa kwezingxenye zokudlulisa ezimaphakathi yizindawo eziphambili zokulungisa amasistimu endabuko (njengesidingo sokugcotshwa okujwayelekile kwezikulufu zomthofu kanye nokuba sengozini kwamagiya ukwehluleka ngenxa yokuguga kwe-meshing), kuyilapho amamotho emigqa engenalutho awanakho ukugqokwa kokuxhumana ({0}}okungaxhunywanga{0}}nokushayela kuka-electromagnetic), imijikelezo yokunakekela emide, namazinga aphansi okuhluleka.

4. Izinzuzo ezibalulekile zokuhamba okude kanye nesivinini esikhulu

Uhambo olungapheli lwethiyori

I-stator yemoto yomugqa ingahlukaniswa futhi ihlukaniswe, futhi i-rotor ihamba ngokuqondisa kobude be-stator. Ngokombono, uhambo alukhawulelwe (njengolayini abakhulu bokuhlela bezokuthutha kanye{1}}nomzila wesitimela ohamba ibanga elide); I-stroke yesikulufu esivamile sinqunyelwe ubude baso (isikhathi eside kakhulu singadala ukuchezuka kokuchezuka kalula).

Ikhono lokusebenza ngesivinini esiphezulu

Ijubane lamamotho alayini linqunyelwe kuphela imvamisa yokuphakelwa kwamandla kanye nezimo zokukhipha ukushisa, ezinesivinini esikhulu esingu-5-10m/s, esidlula kude imikhawulo yesivinini sezikulufu zokuhola (imvamisa<1m/s) and gear racks (usually<2m/s), suitable for high-speed conveying, rapid detection and other scenarios.

5. Izici zokuphuma ezizinzile

Ukufana okuhle kwe-thrust

Umgomo wezinqubo zokudlulisela ezivamile uyashintshashintsha ngenxa yezinguquko zokungaguquguquki (njengezinguquko kumandla okulayisha ngaphambili kwesikulufa sokuhola kanye namaphutha ephrofayela yezinyo legiya), kuyilapho ukuphuma kwe-electromagnetic thrust yamamotho alayini kuzinze kakhudlwana, ikakhulukazi ngesivinini esiphansi, ngaphandle "kokwenzeka kokukhasa" ({0}}ukunyakaziswa okuphansi{0}}okubangelwa amasistimu okuvamile).

Umthamo wokulayisha ngokweqile

Ingakwazi ukukhipha izikhathi ezingu-1.5-2 izikhathi ezilinganiselwe ngesikhathi esifushane, ivumelane nezinguquko zomthwalo ongazelelwe, kuyilapho izingxenye zokudlulisela ezivamile (njengamagiya) zithambekele ekulimaleni kwezinyo ngenxa yokugcwala ngokweqile.

Inzuzo eyinhloko yenjini yomugqa ivela esicini "sokushayela okuqondile" - ukweqa izixhumanisi zokudlulisa ezimaphakathi, ukuxazulula ngokuyisisekelo ukulahlekelwa kwemishini, ukulinganiselwa kokunemba, kanye nezinkinga zokunakekelwa kwezixazululo ezivamile. Nokho, ngenxa yezindleko zayo eziphakeme (ikakhulukazi{2}}amamodeli anembayo) kanye nezimfuneko eziqinile zendawo yokufaka (njengokuvimbela uthuli kanye nokuphazamiseka kazibuthe), i-linear motor ifaneleka kakhulu ezimweni ezinokunemba okuphezulu, isivinini esikhulu, i-stroke emide,{3}}nokunyakaza kwefrequency ephezulu (njengokukhiqiza i-semiconductor, amathuluzi omshini wokunemba, namathuluzi womshini wokunemba). Amamotho ajikelezayo endabuko asesenokuncintisana-ezindleko eziphansi kanye nezimo zesidingo sokunemba okuphansi.

I-Real Quantified Industrial Case Studies ye-Linear Motor Deployment

Wonke amacala acaphuna idatha yokuhlolwa kwemishini eqinisekisiwe evela emigqeni yokukhiqiza ye-OEM ezenzakalelayo, ayikho idatha yokulingisa ecatshangelwayo.

Ikesi 1 12-intshi ye-Semiconductor Wafer Inspection Linear Motor Stage

Umkhiqizi wemishini ye-semiconductor uhlanganisa injini yomugqa engena-ironless yama-wafer scanning ax. Isifaki khodi senjini sisebenzisa igridi yokubona engu-0.1nm yokucaca kokuvala{2}}ukukhiya indawo yeluphu. Imiphumela yobuchwepheshe ehloliwe: i-stroke esebenzayo engu-500mm, ukunemba kokuphinda kokuma okungu-±50nm, isivinini sokuskena esingaguquki esingu-0.3 m/s. Izinga lokutholwa kokukhubazeka kwe-wafer liyakhuphuka ngenxa yokudlidliza-uhambo lwamahhala lwe-linear motor bushelelezi. Isiteji semoto sisebenza amahora angama-22 nsuku zonke ngaphandle kokulungiswa kokulinganisa indawo izinsuku ezingama-90 zilandelana.

Ikesi 2 Lithium Battery Electrode Winding Linear Gantry Motor

Uhlobo lwempahla yamandla lusebenzisa izihambisi ze-iron core linear ezimbili zama-electrode okudlulisa ngokushesha izimbazo. Injini ngayinye ewumugqa iletha i-1200N peak thrust ukuze ishayele izinto ezithwala ama-electrode angu-35kg. Ukusebenza komjikelezo olinganisiwe: I-1.5m ye-stroke ephindaphindayo iqeda umjikelezo owodwa ogcwele phakathi kwama-0.35s, ukusheshisa okuzinzile okungu-2.8g. Amayunithi okudlulisa isikulufu sebhola ajwayelekile adinga ama-0.48s ngomjikelezo ngamunye onokukhukhuleka okusobala okushisayo. I-Linear motor direct{10}}isakhiwo sedrayivu sisusa ukunqwabelana kokushisa ezingxenyeni zokudlulisa ukungqubuzana.

Ikesi 3 5-I-Axis CNC Machining Center Linear Servo Motor Drive

Ithuluzi lomshini i-OEM ihlomisa izimbazo zokuphakelayo ze-X/Y/Z ngamanzi-amamojula e-iron core linear motor epholile. I-Peak linear motor thrust ifinyelela ku-3100N ukuze isekele imithwalo yokusika yensimbi enzima. Umphumela wokuhlola onamandla: Isivinini esisheshayo sokunqamula sifinyelela ku-110 m/min, ukubekezelelwa kwekhonta kulawulwa ku-±0.002mm. I-Multi-i-axis synchronous linear control control inciphisa ukugeleza kwendawo ezingxenyeni eziqondile zengxubevange ye-aerospace. I-linear motor system isekela umjikelezo we-85% wokusika ngokuqhubekayo ngaphandle kokuwohloka ngokunemba.

Izingxenye Zokusebenza ze-Linear Motor Across Industrial Automation

Izinhlobo zezimoto ezinomugqa ohlukile ziqondise izidingo zenqubo yokukhiqiza ehlukene.

I-Semiconductor & Electronic Assembly: Isiteji se-ironless linear motor ye-die bonding, ukuhlolwa kwe-wafer, i-mini LED yokuhlunga i-Zero particle generation kanye ne-nanometer positioning match inqubo yokuhlanza ikamelo.

Ukukhiqizwa Kwamandla Okusha: I-iron core linear gantry motor yokudlulisa i-lithium electrode, i-solar panel laser scribing I-High thrust kanye nokusheshisa kufinyeza izikhathi zomjikelezo wokucubungula ucezu olulodwa-.

I-Precision CNC & Laser Machining: Amanzi-i-servo motor epholisiwe yama-eksisi amaningi okuphakelayo kwama-eksisi-Ukunyakaza kwe-contour ngesivinini esiphezulu kuthuthukisa ukugqama kwendawo yokusebenza eqediwe.

Isisetshenziswa Sezokwelapha Esizenzakalelayo Sokuhlola: Imoduli yokunyakaza ehambisana nensimbi engena-iron encane yokubeka indawo ye-reagent probe Ukunyakaza okuphansi komugqa wokudlidliza kugwema amaphutha okuzamazama amasampula oketshezi oluncane.

Ukuhlola Okuzenzakalelayo Okuzenzakalelayo (AOI): Amathebula aphambene enjini ehambisanayo ekabili{0}}yesivinini esiphezulu sokuskena isivinini semoto ewumugqa ofanayo aqeda ukuhlanekezelwa kokuthwebula isithombe okungalingani.

Ingxenye ngayinye ikhetha amamodeli emoto aqondile ngokusekelwe ku-thrust, stroke, ukunemba kanye namazinga emvelo. Abaklami bezinto zokusebenza babeka phambili i-linear motor direct{1}}i-architecture yedrayivu lapho ama-actuator endabuko ehluleka ukuqondisa okuqondiwe.

 

 

 

Amashadi ashisayo: i-linear motor, i-China linear motor abakhiqizi, abahlinzeki, imboni

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