I-Screw Linear Modules

I-Screw Linear Module iyisisetshenziswa esiwumshini esiklanyelwe ukuhlinzeka ngokunemba kokunyakaza komugqa kuma-automation kanye nezinhlelo zezimboni. Isebenzisa i-screw mechanism-ngokuvamile isikulufu sebhola noma isikulufu sokuhola{2}}ukuguqula ukunyakaza okuzungezayo kube ukunyakaza{3}}komugqa oqondile. Lawa mamojula asetshenziswa kakhulu lapho kudingeka khona ukunemba, ukuphindaphinda, nokunyakaza okulawulwayo.

Amamojula we-Screw Linear angamadivayisi abalulekile asetshenziswa ukulawula ukunyakaza komugqa ngendlela enembile nephumelelayo. Ahlanganisa isikulufu sokuhola, i-motor, isitimela somhlahlandlela, kanye neyunithi yezindlu. Emnyombweni womklamo wabo yisikulufu sokuhola, esiguqula ukunyakaza okujikelezayo kusuka kumotho kube ukunyakaza okuqondile komugqa. Isitimela somhlahlandlela sisebenza ukuqinisekisa ukuthi izingxenye ezihambayo zihamba kahle futhi ngaphandle kokuchezuka okungadingekile. Izindlu zihlinzeka ngosekelo nokuvikela, okwenza imojuli iqine futhi ithembeke-isetshenziswa isikhathi eside.

Isakhiwo esiyisisekelo se-Screw Linear Module sihlanganisa i-screw shaft (isikulufu sebhola noma isikulufu sokuhola), injini (i-servo, i-stepper, noma i-AC/DC), ukuhlanganiswa kwamantongomane, kanye nesistimu yomhlahlandlela womugqa. Injini izungezisa isikulufu, okwenza inadi lihambe ngobude balo, lisunduze noma lidonse umthwalo onamathiselwe. Amamojula amaningi aphinde afake izinzwa nezilawuli ukuze kuthuthukiswe ukunemba kokuma. Idizayini yazo ehlangene futhi eqinile izenza zilungele{3}}ukulayisha okuphezulu ngenkathi zisebenza kahle.

Isimiso sokusebenza se-Screw Linear Module: Isimiso sokudlulisa ku-Spiral esisekelwe ku-screw nut - Lapho uthuthuthu lushayela isikulufu ukuze sizungeze, inathi alikwazi ukuzungezisa ngokuhambisana nesikulufu ngenxa yemingcele yentambo futhi lingahamba kuphela ngomugqa oqondile eduze kwe-axis yesikulufu; Isistimu eqondisayo ikhawulela ukunyakaza kweradial nokuzungezisa inathi, iqinisekisa ukuthi ihamba ngokuqinile ku-trajectory yomugqa. Izikulufu zebhola zinciphisa ukungqubuzana ngama-ball bearings, zithole ukudluliselwa kahle okungama-85% -95%; I-screw ye-trapezoidal i-sliding friction esebenza kahle kancane (20% -40%), kodwa inezindleko eziphansi kanye nezakhiwo zokuzikhiya (umthwalo awunyakazi ngemva kokuhluleka kwamandla).

Wamukelekile ukuthi ubukele amaphrojekthi amaningi noma uvakashele igalari yethu yevidiyo nge-Youtube: https://www.youtube.com/@tallmanrobotics

I-Ball Screw Linear Modules for General Environment kusuka ku-Tallman Robot inochungechunge olulandelayo lwe-TMS-CM:

I-Ball Screw Linear Module ye-Dust-proof Environment Environment evela e-Tallman Robot inochungechunge olulandelayo lwe-TMS{1}}CR

I-Long Stroke Screw Linear Module ye-General Environment TM-SL-CM

Isembozo sesitho Amamojula we-Lead Screw Linear Modules TM-SF

I-Screw Linear Moduleszibalulekile ezimbonini ezahlukene. Ekwenziweni okuzenzakalelayo, babeka amathuluzi, bahlanganise izingxenye, futhi baphathe izinto ngokunemba. Imboni ye-semiconductor incike kuzo ukuze kucutshungulwe i-wafer ethambile kanye nezinhlelo zokuhlola. Imishini yezokwelapha, efana nemishini yokuthwebula izithombe namathuluzi okuhlinza ngamarobhothi, nawo asebenzisa lawa mamojula ukunyakaza okulawulwayo. Ukwengeza, atholakala emishinini yokupakisha, imishini ye-CNC, namaphrinta e-3D, lapho ukunyakaza okuphindaphindayo kubalulekile.

Yiziphi izinyathelo zokuphepha zokufakwa nokulungisa amamojula omugqa wesikulufa sebhola?

Ukufakwa nokulungiswa kwamaphutha kwemojuli yomugqa wesikulufa sebhola kuthinta ngokuqondile ukunemba kwayo, impilo yesevisi, nokuzinza kokusebenza. Kudingeka ukunaka ngokukhethekile ukuma kwemishini, ibhalansi yamandla, nokulinganisa ipharamitha. Izinyathelo ezithile zokuphepha zimi kanje:

1. Ukulungiselela ngaphambi kokufakwa kwe-Screw Linear Module

1). Ukuhlolwa kwengxenye

Hlola ukuthi isikulufu sizungeza ngokushelelayo yini (ngaphandle kokuminyana noma umsindo ongajwayelekile), uma isilayidi sikaloliwe esiqondisayo sihamba kahle, futhi uma zikhona yini izinto zangaphandle ohlelweni lokujikeleza kwebhola; Qinisekisa ukuthi imodeli yemojuli ifana nobukhulu bokufaka, futhi uqinisekise ukuthi amapharamitha afana nomthofu wesikulufa nomthwalo olinganiselwe uyahlangabezana yini nezimfuneko zedizayini.

2). Ukwelashwa okuyisisekelo kwe-Screw Linear Module

Ingaphezulu lesisekelo sokufakela kufanele libe isicaba (iphutha le-flatness Lingaphansi noma lilingane no-0.1mm/m), lihlanzeke, futhi uma kunesidingo, sebenzisa i-sandpaper ukuze ususe ama-burrs; Uma isisekelo siyingxenye eshiselwe, sidinga ukwelashwa kokuguga ukuze kuqedwe ukucindezeleka kwangaphakathi futhi kugweme ukuguquguquka okuthinta ukunemba kwemojula esigabeni sakamuva.

2. Amaphuzu abalulekile okufakwa ngomshini kwe-Screw Linear Module

1). Ukulungiswa kwemojuli

Sebenzisa indlela "ye-diagonal-nge-yokuqinisa isinyathelo" ukuze ulungise imojuli (njengokuqinisa kancane kancane amabhawodi e-M6 nge-torque engu-20% -50% -100%, i-torque enconyiwe engu-8-10N · m), ukuze uvimbele ukucindezelwa kwendawo ukuthi kubangele ukuwohloka kwesisekelo; Indawo yokufaka kufanele inamathelwe ngokuqinile phansi kwemojuli, futhi igebe lingabhekwa nge-feeler gauge (kufanele ibe ngaphansi kuka-0.02mm), ngaphandle kwalokho amashimu adinga ukungezwa ukuze alungiswe.

2). Ukulinganisa kokufana

Use a dial gauge to calibrate the parallelism between the module and the motion reference (error ≤ 0.05mm/m), ensuring that the screw axis is parallel to the guide rail and reducing additional torque; Long stroke modules (>1m) idinga ukulinganiswa kuzo zombili iziphetho kanye namaphoyinti amathathu phakathi nendawo ukuze kugwenywe ukuchezuka okuyisisekelo okuthinta ukunemba kukonke.

3). Uxhumano lweDrayivu

Uma injini nesikulufu kuxhunywe ngokuhlangana, iphutha le-coaxiality kufanele libe Ngaphansi noma lilingane no-0.1mm, futhi ukuchezuka kwe-engeli kufanele kube Ngaphansi noma kulingane no-0.5℃, okungalinganiswa kusetshenziswa ithuluzi lokuqondanisa le-laser; Ukukhetha okuhlanganisayo kufanele kufane netorque yenjini (imvamisa izikhathi ezingu-1.5 kunetorque elinganiselwe) ukugwema ukugcwala nokuphuka.

4). Ukufakwa kokulayisha

Isikhungo samandla adonsela phansi omthwalo kufanele sihambisane ne-axis yokunyakaza kwemojuli, futhi ukugqama kufanele kulawulwe ngaphakathi kuka-5mm, ngaphandle kwalokho kuzokwandisa umthwalo we-radial kumzila wesitimela futhi kukhulise ukuguga; Lapho ufaka uqonde, kuyadingeka ukuthi ufake izinsiza zokulwa nokuwa (njengamabhuleki kagesi, izingidi zemishini) futhi uhlole ukuthi umthwalo uzinzile yini lapho ugesi unqanyulwa.

3.Izicaciso zokugunyazwa kukagesi ze-Screw Linear Module

1). Ukuhlolwa kwezintambo

Izintambo zamamotho, izifaki khodi, nokushintsha komkhawulo kufanele kuhambisane nemidwebo, kube nokumelana okuphansi okungaphansi kuka-4 Ω ukuze kugwenywe ukuphazamiseka kozibuthe; Hlukanisa izintambo zezintambo zamandla nemigqa yesignali (ngesikhala Esingaphezu noma esilingana no-30cm) ukuze uvimbele ukuchezuka kokuma okubangelwa ukuhlanekezelwa kwesignali.

2). Izilungiselelo zepharamitha

Ngaphambi kokuvula amandla okuqala, qinisekisa ukuthi amapharamitha womshayeli wemoto (njengamanje, ukuhlukaniswa iziqephu, isikhathi sokusheshisa) afana nemoto ukuze ugweme ukutubeka okudlulele; Phakathi nokusebenza kwesilingo, qala usethe isivinini esiphansi (Ngaphansi noma esilingana no-50mm/s) kanye nokusheshisa okuncane (Ngaphansi noma kulingana no-1m/s ²), bese ubheka ukuthi ukunyakaza kuhamba kahle yini.

3). Khawulela ukulinganisa

Lungisa umkhawulo wokusebenza noma indawo yokushintsha ugesi wesithombe ukuze uqinisekise ukuthi kunomkhawulo ongu-5-10mm kuzo zombili iziphetho zokushaywa ukuze uvimbele ukungqubuzana okunzima; Ngokusetha amapharamitha omkhawulo othambile ngesilawuli, sisebenza njengesivikelo esikabili somkhawulo wokusebenza.

4. Ukunemba kokulinganisa nokuhlolwa kwe-Screw Linear Module

1). Isinxephezelo sesikhala

Sebenzisa i-laser interferometer ukuze uthole imvume ehlehlayo (imvamisa Ingaphansi noma ilingana no-0.01mm), futhi uma idlula ukubekezelelana, inganxeshezelwa ngokuqinisa kuqala inathi (isakhiwo samantongomane aphindwe kabili) noma imingcele yesilawuli; Hlola ukunemba kokuma ngezivinini ezihlukene (ezifana no-200mm/s, 500mm/s) ukuze uqinisekise ukuthi iphutha kulo lonke ibanga lesivinini lingaphakathi kwebanga elivumelekile.

2). Yenza izivivinyo

Gijimani ngokuqhubekayo imizuzu engu-30, qapha izinga lokushisa kwe-motor kanye nesikulufa (kufanele kube Ngaphansi noma kulingane nama-degree angu-60), futhi uma kushisa kakhulu, hlola ukuthi umthwalo ungaphezu komkhawulo noma ukuthi ukugcoba kwanele; Qaphela umsindo osebenzayo (kufanele ube ngaphansi kuka-65dB), umsindo ongajwayelekile ungase ubangelwe ukuchezuka kokuhlanganisa noma ukuguga kwebhola, futhi umshini udinga ukumiswa ukuze kuxazululwe inkinga.

5.Amathiphu okunakekela ngemva kokufakwa kwe-Screw Linear Module

Ngaphambi kokuhlinzwa kokuqala, engeza amafutha okuthambisa akhethekile (igrisi ye-lithium esekelwe ku-NLGI yebanga lesi-2) kusikulufu sokuhola, bese ujova uwoyela wokugcoba (ISO VG32) kusilayidi sesitimela somhlahlandlela; Rekhoda idatha yokufaka nokulungisa iphutha (efana nokufana nokunemba kokuma) njengereferensi yebhentshimakhi yokulungisa kamuva.

Ngokulawula ngokuqinile ukunemba kokufakwa (ikakhulukazi i-parallelism kanye ne-coaxiality) kanye nesinyathelo-ngokususa{1}}isinyathelo sokulungisa iphutha, iphutha lokuma le-Screw Linear Module lingalawulwa ngaphakathi kuka-80% yenani lomklamo, futhi ubude besikhathi bunganwetshwa bube ngaphezu kwezikhathi ezingu-1.5.