Isiteji Sokunyakaza Somugqa

I-Linear Motion Stage isakhiwo sokusebenza esinembayo esihlanganisa imisebenzi yokushayela, yokudlulisela, neyeziqondiso, ikakhulukazi esetshenziselwa ukuzuza{0}}ukulawula okunembe kakhulu kokususwa kwemithwalo endaweni yomugqa. I-Linear Motion Stage ingahamba kahle ngokuya ngethrekhi esethiwe, futhi ukunemba kokuma kwayo kungafinyelela ku-micrometer noma ileveli ye-nanometer. Iyingxenye esemqoka yokulungisa ukuma kwezingcezu zokusebenza noma ukuthola izingxenye ekukhiqizeni okunembayo nokokusebenza kokuhlola. Ingasetshenziswa yodwa noma ihlanganiswe ibe yisistimu ye-multi axis ukuqedela ukunyakaza okuyinkimbinkimbi.

Isimiso sokusebenzakweIsiteji Sokunyakaza SomugqaAmamojula Alayini

Umongo wayo umphumela we-synergistic "we-power transmission+precise guide". Imithombo yamandla efana nama-servo motors nama-linear motors ihlinzeka ngamandla okushayela, aguqulwa abe ukunyakaza okulandelanayo ngokusebenzisa izindlela zokudlulisa ezifana nezikulufu zebhola, amabhande ahambisanayo, namamotho alayini. Ngesikhathi esifanayo, izingxenye eziqondisayo ezifana nomzila wokunemba nama-roller bearings zikhawulela amadigri enkululeko engeziwe omthwalo, iqinisekisa ukuthi ukunyakaza kulandela ngokuqinile i-eksisi emisiwe nokunciphisa i-offset nokudlidliza. Kuhlanganiswe namadivayisi empendulo afana namarula egrating nezifaki khodi, amaphutha okuthutha angalungiswa ngesikhathi sangempela ukuze kuqinisekiswe ukunemba kokuma okuphindayo.

Amacala ohlelokweIsiteji Sokunyakaza SomugqaAmamojula Alayini

Embonini ye-semiconductor, inkundla yokuhlola i-wafer isebenzisa inkundla yokunyakaza eqondile, efinyelela ukunyakaza okungaguquki ngomzila wesiqondiso somoya omile, ngokunemba kokuma kwama-microns angu-± 0.5, ehlangabezana-nezidingo zokulungiswa okuphezulu kokutholwa kokukhubazeka kwe-chip; Embonini yokukhiqiza ye-3C, iplathifomu ye-XY axis motion yemishini yokufaka isikrini sefoni ephathekayo incike ekudlulisweni kwesikulufu sebhola ukuze kuzuzwe ukuqondana okunembile phakathi kwesikrini nezindlu ngesivinini esingamamitha angu-0.5 ngomzuzwana; Emkhakheni wesayensi ye-biomedical, izigaba ze-microscope zisebenzisa i-Linear Motion Stage encane ukushayela amasampula ukuze kuzuzwe ukunyathela kwe-nanoscale, nokubambisana nezinhlelo zokubona ukuze kuqedelwe ukubhekwa kweseli; Emishinini yokucubungula i-laser, inkundla enyakazayo ithwala i-workpiece endleleni ye-laser futhi ifinyelela{4}}isivinini esiphezulu ngokudlulisela ibhande elivumelanayo, okuqinisekisa ukuqhubeka kokusika nokuqopha ama-trajectories. Ukwengeza, indlela yokugxilisa ingqondo nomshini wokulinganisa{6}}wokunemba okuphezulu kwe-astronomical telescope nakho kuncike kulawo mapulatifomu ukuze kuzuzwe ukulawula komugqa okuzinzile nokuthembekile.

Wamukelekile ukuthi ubukele amaphrojekthi amaningi noma uvakashele igalari yethu yevidiyo nge-Youtube: https://www.youtube.com/@tallmanrobotics

Lapha, sethula i-Linear Motion Stage, i-TMSL200-CM ngedatha kanje:

Amaphuzu angukhiye wokukhetha izinkundla zokunyakaza ezinomugqa

1. Ukumatanisa amapharamitha wokusebenza okubalulekile

1). Izidingo zokunemba

Uma isetshenziselwa ukuhlola i-wafer ye-semiconductor (edinga ukuma kweleveli engu-± 0.5 μ m), okubalulekile kufanele kunikezwe izinkundla zesikulufu sebhola ezifakwe irula elivaliwe{1}}impendulo yeluphu, ehlanganiswe neziqondiso ezintantayo zomoya ukuze kuncishiswe amaphutha okungqubuzana;

Umhlangano ojwayelekile womkhiqizo we-3C (± 0.01mm kwanele), ipulatifomu ye-synchronous belt drive inezinzuzo zezindleko ezengeziwe.

2). Ibhalansi yomthwalo nesivinini

Heavy load scenarios (such as machine tool feed, load>50kg) ilungele inhlanganisela ye-roller guide+planetary screw, ene-torque eqinile ephikisayo;

High speed light load (such as laser engraving, speed>2m/s) ingafakwa isiteji se-linear motor direct drive, ngaphandle kwe-mechanical transmission lag.

3). Uhambo lohambo nendawo yokufaka

Izicelo ze-stroke ezinde (ezifana nemishini emikhulu yokulinganisa yokuhlanganisa ene-stroke engaphezu kuka-5m) zibeka phambili idrayivu yokubeka igiya ukuze kugwenywe ukukhala okubangelwa ingxenye enkulu yesikulufu sokuhola;

Izikhala ezihlangene (njengezigaba ze-microscope) zingahlonyiswa ngezinkundla ezincane ezistakiwe, ezinokuhlanganiswa okuphezulu futhi zonga isikhala se-axial.

2. Ukuhlolwa kokuvumelana nezimo zemvelo

1). Izidingo zokuhlanzeka

Imboni yezokwelapha noma yokudla idinga ukukhetha isakhiwo esivalekile ngokugcwele, esinezimbozo zothuli ezifakwe kumareyili angumhlahlandlela ukuze kugwenywe ukungcoliswa kwamafutha; I-workshop ye-semiconductor ibeka phambili iplatifomu ye-air flotation, enciphisa ukukhiqizwa kwezinhlayiya-ngokungagqoki kokuxhumana.

2). Ukusabela ezimweni ezikhethekile zokusebenza

Ezindaweni eziswakeme/ezinothuli (njengamathuluzi okubona ngaphandle), amaplathifomu anezinga lokuvikela le-IP65 noma ngaphezulu kufanele akhethwe, namareyili angumhlahlandlela kufanele enziwe ngezinto zensimbi engagqwali futhi ambozwe nge-anti rust coating;

High temperature environments (>I-80℃) kufanele igweme ukusebenzisa izinto ze-polymer njengamabhande ahambisanayo, futhi esikhundleni salokho isebenzise amagiya ensimbi{1}}anamafutha aphezulu okushisa.

3. Ukuzijwayeza kweDrayivu kanye Nezimo Zokulawula

1). Ukukhetha umthombo wamandla

Ukuma kokuqala okuvamisile kanye nokuhlehla ngokushesha kuyadingeka (njengemishini yokuhlela), futhi inhlanganisela ye-servo motor nesikulufu sebhola inesivinini sokuphendula esingcono;

Ukunyakaza okulula okuphindaphindayo (njengokuthumela impahla) kungalawulwa{0}}amamotho e-loop stepper avulekile ukuze kwehliswe izindleko.

2). Lawula ukuhambisana

Lapho ulayini wokukhiqiza ozenzakalelayo udinga ukuxhunyaniswa ne-PLC noma izinhlelo zamarobhothi, okubalulekile kufanele kunikezwe amapulatifomu anezixhumanisi zamabhasi ezimboni ezifana ne-EtherCAT ne-Modbus ukuze kuncishiswe umsebenzi wokuthuthukiswa kwesibili.

4. Ukucatshangelwa kwezomnotho nokugcinwa

1). Izindleko ezigcwele zomjikelezo wempilo

Ukusebenza kwesikhathi eside okuphezulu-okufana nemigqa yokukhiqiza yokushisela izimoto) kufanele kukhethe izinkundla ezisindayo-eziphila amahora angaphezu kuka-10000, ezinokutshalwa kwezimali okuphezulu kokuqala kodwa okuncishisiwe ukulahlekelwa isikhathi;

Ukusetshenziswa kwelabhorethri okuvama kancane, inkundla yesikulufu eyongayo kubiza kakhulu-ukusebenza kahle.

2). Gcina kulula

Izimo ezingenamuntu (ezifana nokubuka izinkanyezi ezikude) zidinga ukunakekelwa kwamahhala, njengama-pre tensioned guide rails kanye{0}}nezikulufu zokuzithambisa;

Izingxenye ezintekenteke (njengamabhande esinyathelo) kufanele kube lula ukushintshwa ukuze kugwenywe ukuphumula isikhathi eside ngenxa yokunakekelwa okuyinkimbinkimbi.

5.Isibonelo sesinqumo sesimo esijwayelekile

Ukukhwezwa kwengxenye ye-elekthronikhi: Khetha inkundla yenhlanganisela ye-XY axis, enenjini yomugqa (-isivinini esikhulu) se-X-i-eksisi kanye nesikulufu sebhola (ukuqina okuphezulu) ku-Y-axis, okulinganisa isivinini esingu-300mm/s nokunemba kokuma okungu-5000 ± 0;

Ukuhlolwa kwephaneli ye-photovoltaic yangaphandle: iplathifomu ye-rack axis rack drive eyodwa, efakwe uthuli-injini ekwazi ukumelana namanzi kanye nesifaki khodi senani eliphelele, elifanele umehluko wezinga lokushisa elingu-20℃~60℃;

Ukuskena kwesampula yebhayoloji: Iplathifomu eshayelwa i-Micro piezoelectric, efinyelela ukunyathela kwe-nanoscale, kuhlanganiswe nedivayisi ye-vacuum adsorption ukulungisa amasampula efilimu emincane